Powerstroke 6.0 Diesel Performance Intercooler

Spearco Air to Air Replacement Intercooler Upgrade

We measured an intake air temperature drop of over 395 degrees.

Spearco's bar and plate core technology utilizes aerospace grade aluminum that is vacuum brazed under strict conditions. They are capable of withstanding the highest pressure as compared to standard conventional tube and fin intercooler cores. Each core is uniquely designed with a fin combination to achieve the maximum effectiveness with minimal pressure drop. The bar and plate design has a uniform dimension across the entire core as compared to the standard tube and fin design that utilizes a larger header plate.

Each Spearco Racing Intercooler features hand fabricated end tanks, CNC machined lips on all inlet and outlet tubes to prevent hose slippage, and are individually pressure tested to guarantee leak-free performance. Comes with cold side intake tube, and new boots-direct bolt in. These cores are DOUBLE welded and pinned for added burst strength.

Intercoolers carry a one year replacement warranty.

Here is a video example of the temp scrub.

Here is a video about the core design: W.A.V.E. core.

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Replacement kit for 2003.5-2007 6.0 truck

Kit includes a coated, beaded hard pipe, two boots, and clamps to attach to the factory 6.0 intercooler pipes.